Earth Movers Division

The Division has one of the biggest Machine Shops in Asia housing machine tools of different types and varieties with dedicated product lines, Gear Shop, Fabrication Shops with latest welding facilities including Robotic, Plate Preparation Shop and an exclusive Heavy Equipment Shop to handle major fabrication of structures weighing up to 100 T. Machining Facilities Different Varieties of CNC Horizontal Machining Centers. CNC Turning Centers. CNC Vertical Turret Lathes. CNC Milling Machines. CNC Heavy Duty Boring Machines. CNC Cylindrical Grinding Machines. CNC Universal Grinding Machine. CNC Wire Cut EDM. Heavy Duty Boring Machines ( SKODA, WMW and GLF ) Heavy Duty Plano Millers. Vertical Turning Lathes Radial Milling Machines. Surface Grinding. Internal Grinding. Cutting Machines. The above mentioned machines and machining activities are spread across Machine Shop-I, Machine Shop-II and Machine Shop III. These machines are arranged in all combination of layouts catering to process type and product type in order to achieve maximum output efficiency. Gear Manufacturing Facilities CNC Hobbing. CNC Shaping. CNC Gear Grinding . CNC Gear Shaving . CNC Gear Cutter Grinder Vertical Broaching. Horizontal Broaching. State-of-the-Art CNC Gear Grinding Machine from Hoffler Germany is installed in the Shop and it has added new dimension to the Gear manufacturing capabilities of EM Division. Gear Shop also houses a Metrology Laboratory wherein Gear Testers of various make including the latest CNC Profile Helix Gear Tester from Wenzel, Germany are available. Heavy Equipment Shop Heavy Duty Press Brake 1250 T Heavy Duty Centre Lathe SKODA Heavy Boring Machine Horizontal Radial Drilling Heavy Duty Material handling facilities Plate Working & Fabrication Facilities CNC Flame Cutting Machines CNC Plasma Cutting Machines. Plate Beveling. Plate Shearing. Rolling and Straightening Machines Hydraulic Presses & Press Brake. Shot Blasting Machines. Heavy Duty Plano Milling Machines Fabrication activities are spread over 4 shops, viz., Fabrication Shop, Dozer Fabrication Shop, Minor Fabrication Shop and Heavy Equipment Shop. The Following types of welding is carried out in the shops. GMAW – Gas Metal Arc Welding FCAW – Flux Cored Arc Welding GTAW – Gas Tungsten Arc Welding SAW – Submerged Arc Welding SMAW – Shield Metal Arc Welding This facility has also got a separate Pipe Manufacturing Unit with NC Pipe Bending Machines and different welding process including TIG. Heat Treatment Induction Hardening Machines Compressors Captive Power Heat Treatment Furnaces: Sealed Quench Carburising Furnaces. Carbo Nitriding Furnace Spray Quenching Low Tempering / High Tempering Furnaces. Gleason Press Unit. Controlled Atmospheric Furnace. Nitriding Furnace. Induction Hardening Machines Single Shot IH Machine for all heavy Duty Gears. Tooth by Tooth Induction Hardening Machine. Radial Frequency Induction Hardening PLC Controlled Induction Hardening Machines for Track links CNC Vertical Shaft IH Machine. Roller Hardening Machine. Roller Shaft hardening Machine. Compressors Ten Nos of 500 CFM and 2 Nos. 100 CFM Compressors operating at 6 Bar Pressure are installed in the Division. The generated Pneumatic Pressure is well connected to all the Manufacturing and Assembly Shops through Leak Proof Pipe Line Arrangement.

Hydraulics & Powerline (H&P) Division

Hydraulics & Powerline (H&P) Division was established in the year 1987 with an area covering 14.5 acres. This Division is distinctly separated from the Mother Plant (EM Division) considering the classified nature of the products and is located adjacent to R&D Division to manufacture Hydraulic Aggregates, Axles and Transmission Assemblies. The sapling of 1987 has grown now into an independent strategic business unit and a profit center. The division has successfully manufactured high precision components and assemblies indigenously. Currently, the unit is catering to captive requirements and external customers. The Division is well equipped with highly sophisticated machines and is supported by the R&D Division with CAD / CAE facilities and modern laboratories. The Division has highly skilled labour force working under qualified and experienced supervisory personnel, who constitute the core competence and strength of the division. H&P Division’s major customers are from industry segments like Coal, Steel, Cement, Defence, Power and Construction Sector. Products manufactured at H&P Division are: Hydraulic Aggregates Powerline Aggregates Gear Pumps Transmissions Cylinders Axles Suspensions Bevel Gears Control Valves Final Drive Machining Facilities CNC Turning CNC Turnmill Horizontal Machining Honing CNC Grinding (Internal & Surface, Cylinder and Gear) CNC Boring Special Purpose Machines Conventional Machines Gear Manufacturing Facilities Gear Hobber Spline Hobber Gear Shaper Gear Shaver Gear Grinding Bevel Gear Spiral and Hypoid Heat Treatment Facilities ISO Thermal Annealing Normalizing High Temper Annealing Quenching Low Tempering Gas Carburizing Press Quench (Gleason) Nitriding Test Facilities Cylinder Test rig Pump Test rig Transmission test rig Axle Test rig

Rail Coach Unit – II

During the year 2004, BEML Limited through a lease agreement with Bharat Gold Mines Limited (BGML) had taken over the erstwhile Nundyduroog workshop for the purpose of developing the same into a manufacturing unit to supplement the needs of Bangalore complex. The premises consist of Factory workshops and other buildings with a total area covering 22 acres. BEML constructed three new Hangars viz. Under Frame Hangar and Shell Hangar and Furnishing hangar. The shell hangar consists of 3 assembly lines. Two coach Traversers (50T & 100T capacity) are available for transferring shells in between the assembly lines. The hangars are equipped with two numbers of each 10 T and 20 T EOT cranes. Furnishing hangar is constructed in the year 2009 for fully furnishing of Rail coaches and delivered GS/GSCN Rail coaches during 2010 onwards to Indian railways. The initial capacity of hangars is to fabricate around 80 Rail coach shells per annum. The Division is accredited with ISO 9001 – 2015 Certificate for QMS by BVCI. Division is equipped with the following facilities: CNC Flame Cutting Machines. CNC guided Plasma Cutting Machines. Plate Shearing machines. Rolling and Straightening Machines Press Brakes. Grit Blasting Machines. Foil Roll welding machines. Fabrication activities are carried out on shop floor. The Following types of welding are carried out:- GMAW(MIG) – Gas Metal Arc Welding SAW – Submerged Arc Welding SMAW(ARC) – Shield Metal Arc Welding The Unit has facilities for Grit Blasting ,Painting and Roof water leak testing of Rail coaches. Air Compressors and DG sets The division is equipped with AIR COMPRESSORS – 800CFM/300/100 to cater the needs of production. The division is equipped with self sufficient captive power DG SETS of following capacities. D.G SET – 500 KVA D.G SET – 360 KVA Facilities The Unit has the facilities to fabricate/produce the products depicted below: Non Metro Rail coaches, E.M.U’s and Rail Maintenance vehicles. BOMN Wagons BFAT Wagons BRSTN Wagons Passenger Boarding Bridges (PBB) Rail Grinding Machines (RGM)

Heavy Fabrication Unit

During the year 2004, BEML Limited through a lease agreement with Bharat Gold Mines Limited (BGML) had taken over the erstwhile Central Workshop (Mechanical) for the purpose of developing the same into a manufacturing unit, under the concept of SBU. The premises consist of factory workshops and other buildings with the total area of about 36 acres. BEML has engaged ex-BGML employees and their children with requisite qualifications and experience for manufacture/fabrication of Railway components / sub-assemblies. The Unit has five hangers with four hangers for fabrication activities and one hanger for machining activities. The fabrication hangers are equipped with required overhead cranes for material handling and sufficient welding machines. This Unit is in-line with the requirements of Earth Moving Division and Hydraulics & Powerline Division. The Unit is presently manufacturing the parts depicted below: Fabrication Structures for Excavators Structures for Loaders Structures for Defence Equipment Structures for Underground Mining Equipment Machining Dozer Castings Under Carriage Items Aggregates for Hydraulic Shop In-House Structure Details